Ktm 50 SUPERMOTO User Manual

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KTM-Sportmotorcycle AG
A–5230 Mattighofen
www.ktm.at
KTM Group Partner
50 SX JUNIOR
50 SX
50 SUPERMOTO
OWNER’S MANUAL 2006
ART. NR. 3.211.69EN
ENGLISH
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Summary of Contents

Page 1 - OWNER’S MANUAL 2006

KTM-Sportmotorcycle AG A–5230 Mattighofenwww.ktm.atKTM Group Partner50 SX JUNIOR50 SX50 SUPERMOTOOWNER’S MANUAL 2006ART. NR. 3.211.69ENENGLISH

Page 2 - IMPORTANT »

ENGLISH9OPERATION INSTRUMENTS »Plugin - Stand (50 SX, 50 Supermoto)A socket is provided on the left side of the frame for the plug-in stand [1]include

Page 3 - INTRODUCTION »

ENGLISH10GENERAL TIPS AND WARNINGS FOR STARTING THE MOTORCYCLE »Running in– Even very precisely machined sections of engine componentshave rougher sur

Page 4

ENGLISH11DRIVING INSTRUCTIONS »What you should check before each startWhen you start off, the motorcycle must be in a perfect technical condition.For

Page 5

ENGLISH12DRIVING INSTRUCTIONS »Starting when the engine is cold1 Open fuel tap [1].2 Operate the choke [2].3 Kick the side up all the way or remove th

Page 6 - TABLE OF CONTENTS »

ENGLISH13DRIVING INSTRUCTIONS »DrivingThe engine speed, and thus the driving speed, are regulated bythe throttle grip.The choke must always be deactiv

Page 7 - SERIAL NUMBER LOCATIONS »

ENGLISH14PERIODIC MAINTENANCE SCHEDULE »C = FOR COMPETITIVE OFFROAD RACING (COMPETITION)H = FOR OFFROAD HOBBY USE THE KILOMETER READING FOR INSPECTION

Page 8

ENGLISH15PERIODIC MAINTENANCE SCHEDULE »NOTE: IF THE INSPECTION ESTABLISHES THAT PERMISSIBLE TOLERANCES ARE EXCEEDED, THE RESPECTIVE COMPONENTSMUST BE

Page 9

ENGLISH16MAINTENANCE WORK ON CHASSIS AND ENGINE »Removing the seatThe quick-release mechanism [1] allows removal of the seat without tools.Turn the qu

Page 10 - OPERATION INSTRUMENTS »

ENGLISH17MAINTENANCE WORK ON CHASSIS AND ENGINE »Checking and adjusting the steering head bearing (50 SX, 50 Supermoto) *The steering head bearing sho

Page 11 - Running in

ENGLISH18MAINTENANCE WORK ON CHASSIS AND ENGINE »Basic suspension setup for the weight of the driverTo achieve maximum handling performance and to pre

Page 12 - DRIVING INSTRUCTIONS »

ENGLISH1IMPORTANT »Please insert the serial numbers of the motorcycle belowChassis numberEngine numberStamp of dealerAll information contained is with

Page 13

ENGLISH19MAINTENANCE WORK ON CHASSIS AND ENGINE »Telescopic fork maintenance *The telescopic fork must be serviced at least once a year. To service th

Page 14

ENGLISH20MAINTENANCE WORK ON CHASSIS AND ENGINE »Cleaning the dust scrabbers of the telescopic forkThe dust-protection bellows [1] are to remove dust

Page 15

ENGLISH21MAINTENANCE WORK ON CHASSIS AND ENGINE »General information about KTM disc brakesBRAKE FLUID RESERVOIRS:The brake fluid reservoirs for the fr

Page 16

ENGLISH22MAINTENANCE WORK ON CHASSIS AND ENGINE »Checking the brake fluid level/ refilling *The brake fluid reservoir is combined with the hand brake

Page 17

ENGLISH23MAINTENANCE WORK ON CHASSIS AND ENGINE »Changing the basic position of the foot brake lever (50 SX Junior)The basic position of the foot brak

Page 18

Slide new brake shoes into the brake caliper a fasten with the screw [5].Tighten the screw to 10 Nm and mount the locking screw [4].Mount the rear whe

Page 19

MAINTENANCE WORK ON CHASSIS AND ENGINE »Removing and mounting the front wheelJack the motorcycle up by the frame so that the front wheel is suspendeda

Page 20 - DISMOUNTED

MAINTENANCE WORK ON CHASSIS AND ENGINE »ENGLISH26Tires, air pressureTire type, tire condition, and air pressure level affect the way your motorcycleri

Page 21

MAINTENANCE WORK ON CHASSIS AND ENGINE »ENGLISH27Checking coolant levelThe coolant should be 10 mm (0.4 in) above the radiator fins when the engineis

Page 22

MAINTENANCE WORK ON CHASSIS AND ENGINE »ENGLISH28Changing the seat heightThe saddle can easily be raised by 25 mm (1 in). This lets you adjust theheig

Page 23

ENGLISH2INTRODUCTION »Now you own a modern motorcycle that you and your youngster will certainly enjoy, provided that youservice and maintain it prope

Page 24

MAINTENANCE WORK ON CHASSIS AND ENGINE »ENGLISH29Checking the gear oil levelTo check the gear oil level, first remove the plug [1]. With the motorcycl

Page 25

ENGLISH30Adjusting the centrifugal clutch * A correctly adjusted centrifugal clutch will provide maximum engine perform-ance and ease of driving and p

Page 26

ENGLISH31CORRECTING CLUTCH WEAR: Check the clutch shoes for wear. If the surface is only slightly worn you canremount them again. NOTE: The centrifuga

Page 27

CLEANING »ENGLISH32If you let the specified maintenance work on your motorcycle be carried out, disturbances can hardly be expected. Should an erroroc

Page 28

TECHNICAL DATA – ENGINE »ENGLISH33TROUBLE CAUSE REMEDYEngine stalling or runningwith four stroke cycleCarburetor overflows if level adjust too high, f

Page 29 - LONGER BE ADEQUATE

CLEANING »ENGLISH34STORAGE »If you want to put your motorcycle away for longer periods of time, please observe the following instructions:– Clean moto

Page 30

TECHNICAL DATA – ENGINE »ENGLISH35TYP 50 SX JUNIOR 50 SX, 50 SUPERMOTODesign single cylinder 2-stroke engine, with reed valve inletDisplacement 49.0 c

Page 31 - TROUBLE SHOOTING »

ENGLISH36TECHNICAL SPECIFICATIONS - CHASSIS »50 SX JUNIOR 50 SX 50 SUPERMOTOFrame single downtube, split-cradleFork Marzocchi Ø = 32 mmWheel travel fr

Page 32

ENGLISH37HEAD WORD INDEX »PageAdjusting the centrifugal clutch . . . . . . . . . . . . . . . . . .30Adjusting the control cable on the rear wheel (50

Page 34 - TECHNICAL DATA – ENGINE »

ENGLISH3IMPORTANT WARRANTY AND GUARANTEE INFORMATION »KTM mini-sports motorcycles are designed and constructed to resist the usual wear and tear of no

Page 36

ENGLISH40

Page 37

KTM-Sportmotorcycle AG A–5230 Mattighofenwww.ktm.atKTM Group Partner50 SX JUNIOR50 SX50 SUPERMOTOOWNER’S MANUAL 2006ART. NR. 3.211.69ENENGLISH

Page 38 - HEAD WORD INDEX »

ENGLISH4IMPORTANT INFORMATION FOR PARENTS ABOUT SAFE DRIVING »KTM mini motorcycles are off-road motorcycles designed for one person only. They are not

Page 39

ENGLISH5TABLE OF CONTENTS »PageIMPORTANT INFORMATION FOR PARENTS ABOUT SAFEDRIVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 40

ENGLISH6SERIAL NUMBER LOCATIONS »Chassis numberThe chassis number is located on the type plate on the steering head. Enterthis number in the field on

Page 41

ENGLISH7OPERATION INSTRUMENTS »Throttle gripThe throttle grip is located on the right side of the handlebars. It is used toreduce the engine speed and

Page 42

ENGLISH8OPERATION INSTRUMENTS »Choke (Dell’Orto carburetor PHVA 14 DS)Choke lever [1] is mounted to the right side of the carburetor. If you move thec

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