Ktm Supermoto 690 User Manual Page 1

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Page 1 - OWNER'S MANUAL 2008

OWNER'S MANUAL 2008690bSUPERMOTO690bSUPERMOTObRART. NO. 3211244en

Page 2

IMPORTANT NOTES 8Spare parts, accessoriesFor your own safety, use only spare parts and accessories approved by KTM, and have these mounted only in an

Page 3 - DEAR KTM CUSTOMER 1

MAINTENANCE WORK ON CHASSIS AND ENGINE 98100154-10ದ Remove defective fuse.SpecificationFuseb1 - 10A - ignition, combination instrument, alarm system (

Page 4 - DEAR KTM CUSTOMER 2

MAINTENANCE WORK ON CHASSIS AND ENGINE 99WarningFire hazardಘThe electrical system can be overloaded by the use of incorrectfuses.ದ Use only fuses with

Page 5 - CONTENTS 3

MAINTENANCE WORK ON CHASSIS AND ENGINE 100100156-10ದ Pull the bulb holder of the parking lightb out of the headlight housing.ದ Pull the plug-in conne

Page 6 - CONTENTS 4

MAINTENANCE WORK ON CHASSIS AND ENGINE 101100155-11ದ Position the headlight mask. Mount and tighten screwsb.SpecificationScrew, headlight mask M6 5bN

Page 7 - CONTENTS 5

MAINTENANCE WORK ON CHASSIS AND ENGINE 102100157-10ದ Take the rubber cap off the headlight lamp.ದ Turn the bulb holderb about 30° counterclockwise an

Page 8 - MEANS OF REPRESENTATION 6

MAINTENANCE WORK ON CHASSIS AND ENGINE 103100161-10ದ Pull the parking light bulbb out of the holder.ದ Check parts for damage and wear. Replace damage

Page 9 - IMPORTANT NOTES 7

BAMAINTENANCE WORK ON CHASSIS AND ENGINE 104ದ Press the new flasher bulb carefully into the holder and turn it clockwise as far as it willgo.Flasher l

Page 10 - IMPORTANT NOTES 8

BAMAINTENANCE WORK ON CHASSIS AND ENGINE 105Adjusting the headlight range100159-10ದ On a light-colored wall with a horizontal area in front of it,

Page 11 - IMPORTANT NOTES 9

MAINTENANCE WORK ON CHASSIS AND ENGINE 106Cooling system100166-10The water pumpb in the engine forces the coolant to flow.The pressure resulting

Page 12 - IMPORTANT NOTES 10

MAINTENANCE WORK ON CHASSIS AND ENGINE 107WarningDanger of poisoningಘCoolants are poisonous and a health hazard.ದ Avoid contact between coolants and s

Page 13

IMPORTANT NOTES 9Warning notesIn your own interest, read the specified warning notes.InfoVarious warning labels are attached to your vehicle. Do not r

Page 14 - VIEW OF VEHICLE 12

MAINTENANCE WORK ON CHASSIS AND ENGINE 108100165-10ದ Screw off the radiator capb.ದ Check antifreeze of coolant.෥25… ෥45b°C (෥13… ෥49b°F)» If the anti

Page 15 - VIEW OF VEHICLE 13

MAINTENANCE WORK ON CHASSIS AND ENGINE 109Checking the coolant levelWarningDanger of scaldingಘThe coolant gets very hot when the motorcycle is dri

Page 16 - VIEW OF VEHICLE 14

MAINTENANCE WORK ON CHASSIS AND ENGINE 110100165-10ದ Screw off the radiator capb and check the coolant level in the radiator.The radiator must be com

Page 17 - VIEW OF VEHICLE 15

MAINTENANCE WORK ON CHASSIS AND ENGINE 111WarningDanger of poisoningಘCoolants are poisonous and a health hazard.ದ Avoid contact between coolants and s

Page 18 - LOCATION OF SERIAL NUMBERS 16

MAINTENANCE WORK ON CHASSIS AND ENGINE 112100189-10ದ Remove the radiator capb and the bleeder screwb.ದ Tilt the vehicle slightly to the right.100190

Page 19 - LOCATION OF SERIAL NUMBERS 17

MAINTENANCE WORK ON CHASSIS AND ENGINE 113100191-10ದ Switch off the engine and allow it to cool down.ದ After the engine has cooled down, check the coo

Page 20 - LOCATION OF SERIAL NUMBERS 18

MAINTENANCE WORK ON CHASSIS AND ENGINE 114100116-10(690bSUPERMOTObR)ದ Adjust the basic setting of the clutch lever to your hand size by turning adjust

Page 21 - OPERATING ELEMENTS 19

MAINTENANCE WORK ON CHASSIS AND ENGINE 115ದ Position the cover with the membrane. Mount and tighten screws.100194-10(690bSUPERMOTObR)ದ Check the fluid

Page 22 - OPERATING ELEMENTS 20

MAINTENANCE WORK ON CHASSIS AND ENGINE 116DangerDanger of poisoningಘExhaust gases are poisonous and can result inunconsciousness and/or death.ದ When r

Page 23 - OPERATING ELEMENTS 21

MAINTENANCE WORK ON CHASSIS AND ENGINE 117Adjusting the handlebar anglebx100196-10ದ Loosen screwb.ದ Move the handlebar to the desired position an

Page 24 - OPERATING ELEMENTS 22

IMPORTANT NOTES 10ದ The owner's manual is an important component of the motorcycle and should be handed over to the new owner if the vehicle is s

Page 25 - OPERATING ELEMENTS 23

MAINTENANCE WORK ON CHASSIS AND ENGINE 118700113-01ConditionThe engine is at operating temperature.ದ Check the engine oil level.InfoAfter switching of

Page 26 - OPERATING ELEMENTS 24

MAINTENANCE WORK ON CHASSIS AND ENGINE 119InfoDrain the engine oil only when the engine is warm.ದ Stand the motorcycle on its side stand on a horizont

Page 27 - OPERATING ELEMENTS 25

MAINTENANCE WORK ON CHASSIS AND ENGINE 120Removing the oil filterbxWarningDanger of scaldingಘEngine oil and gear oil get very hot when the motocyc

Page 28 - OPERATING ELEMENTS 26

MAINTENANCE WORK ON CHASSIS AND ENGINE 121700104-01ದ Remove screwsb. Remove oil filter coverb with O-ring.ದ Pull the oil filter insertb out of the

Page 29 - OPERATING ELEMENTS 27

MAINTENANCE WORK ON CHASSIS AND ENGINE 122WarningEnvironmental hazardಘProblem materials cause environmental damage.ದ Dispose of oil, grease, filters,

Page 30 - OPERATING ELEMENTS 28

MAINTENANCE WORK ON CHASSIS AND ENGINE 123700111-01ದ Position oil screenb with O-rings.ದ Refit plugb with O-ring and tighten it.SpecificationPlug, o

Page 31 - OPERATING ELEMENTS 29

MAINTENANCE WORK ON CHASSIS AND ENGINE 124700107-01ದ Remove filler plug with O-ringb from the clutch cover and add engine oil.Engine oil 1.70bl (1.8b

Page 32 - OPERATING ELEMENTS 30

MAINTENANCE WORK ON CHASSIS AND ENGINE 125DangerDanger of poisoningಘExhaust gases are poisonous and can result inunconsciousness and/or death.ದ When r

Page 33 - OPERATING ELEMENTS 31

TROUBLESHOOTING 1267528%/(6+227,1*Faults Possible cause MeasureEngine does not turn when the electricstarter button is pressedOperating error ದ Carr

Page 34 - OPERATING ELEMENTS 32

TROUBLESHOOTING 127Faults Possible cause MeasureEngine has too little power. Fuel filter very dirty ದ Have the fuel filter changed.Defect in fuel inje

Page 36 - OPERATING ELEMENTS 34

TROUBLESHOOTING 128Faults Possible cause MeasureHigh oil consumption Engine oil level too high ದ Check the engine oil level. ( P. 117)Engine oil too t

Page 37 - OPERATING ELEMENTS 35

FLASHING CODE 129)/$6+,1* &2'(Fault Description Possible cause Measure02 FIbwarning lamp (MIL) flashesbriefly 2xMalfunction in ignition pul

Page 38 - OPERATING ELEMENTS 36

FLASHING CODE 130Fault Description Possible cause Measure27 FIbwarning lamp (MIL) flashes 2xlong, 7x shortMalfunction in voltage supplycircuit of thro

Page 39 - OPERATING ELEMENTS 37

FLASHING CODE 131Fault Description Possible cause Measure91 FIbwarning lamp (MIL) flashes 9xlong, 1x shortMalfunction in CAN bus com-municationದ Check

Page 40 - Advice on first use

CLEANING 132&/($1,1*Cleaning motorcycleNoteMaterial damageಘDamage and destruction of components by high-pressure cleaning equipment.ದ Never

Page 41 - Running in the engine

CLEANING 133WarningDanger of accidentsಘReduced braking due to wet or dirty brakes.ದ Clean or dry dirty or wet brakes by riding and braking gently.ದ Af

Page 42 - Loading the vehicle

CONSERVATION FOR WINTER OPERATION 134&216(59$7,21 )25:,17(5 23(5$7,21Conservation for winter operationInfoIf you use the motorcycle in winte

Page 43

STORAGE 1356725$*(StorageInfoIf you want to garage the motorcycle for a longer period, take the following actions.Before storing the motorcycle,

Page 44 - RIDING INSTRUCTIONS 42

STORAGE 136ದ Cover the motorcycle with a porous sheet or blanket.InfoDo not use non-porous materials since they prevent humidity from escaping, thus c

Page 45 - RIDING INSTRUCTIONS 43

TECHNICAL DATA - ENGINE 1377(&+1,&$/ '$7$  (1*,1(Design 1-cyliner 4-stroke engine, water-cooledDisplacement 654bcm³ (39.91bcubin)Strok

Page 46 - RIDING INSTRUCTIONS 44

VIEW OF VEHICLE 129,(:2) 9(+,&/(View of vehicle, front left side100187-10

Page 47 - RIDING INSTRUCTIONS 45

TECHNICAL DATA - ENGINE 1386th gear 23:20Mixture preparation Electronic fuel injectionIgnition Contactless controlled fully electronic ignition with d

Page 48 - RIDING INSTRUCTIONS 46

TECHNICAL DATA - ENGINE TIGHTENING TORQUES 1397(&+1,&$/ '$7$  (1*,1( 7,*+7(1,1* 72548(6Plug, oil bore self-tapping 9bNm (6.6blbfbft) L

Page 49 - RIDING INSTRUCTIONS 47

TECHNICAL DATA - ENGINE TIGHTENING TORQUES 140Screw, shift drum locating M6 10bNm (7.4blbfbft) Loctite®243™Screw, shift lever M6 10bNm (7.4blbfbft) Lo

Page 50 - RIDING INSTRUCTIONS 48

TECHNICAL DATA - ENGINE TIGHTENING TORQUES 141Screw, cylinder head M10 Tightening sequence:Tighten diagonally, beginningwith the rear screw on thechai

Page 51 - RIDING INSTRUCTIONS 49

TECHNICAL DATA - CHASSIS 1427(&+1,&$/ '$7$  &+$66,6Frame Lattice frame made of chrome molybdenum steel tubing, powder-coatedFork W

Page 52 - RIDING INSTRUCTIONS 50

TECHNICAL DATA - CHASSIS 143Rear 2.2bbar (32bpsi)Rear wheel gearing 16:40Chain 5/8bxb1/4” XತringSteering head angle 63.5°Wheelbase 1,472±15bmm (57.95±

Page 53 - RIDING INSTRUCTIONS 51

TECHNICAL DATA - CHASSIS 144Flasher light BAU15s 12bV10bWBrake / tail light LEDLicence plate lamp W2,1x9,5d 12bV5bWValidity Front tire Rear tire(690bS

Page 54 - RIDING INSTRUCTIONS 52

TECHNICAL DATA - FORK 1457(&+1,&$/ '$7$  )25.Fork part number (690bSUPERMOTO) 14.18.7D.07Fork part number (690bSUPERMOTObR) 14.18.7D.0

Page 55 - GREASING AND SERVICE TABLE 53

TECHNICAL DATA - SHOCK ABSORBER 1467(&+1,&$/ '$7$  6+2&. $%625%(5Shock absorber part number (690bSUPERMOTO) 15.18.9D.07Shock absor

Page 56 - GREASING AND SERVICE TABLE 54

TECHNICAL DATA - SHOCK ABSORBER 147Gas pressure 12bbar (174bpsi)Static sag 27bmm (1.06bin)Riding sag 60… 65bmm (2.36… 2.56bin)Fitted length 380bmm (14

Page 57 - GREASING AND SERVICE TABLE 55

VIEW OF VEHICLE 131 Combination instrument2 Rear mirror3 Clutch lever4 Seat5 Handrail6 Front brake caliper7 Left fuel tap8 Shift lever9 Engine number1

Page 58 - Taking front from work stand

TECHNICAL DATA - CHASSIS TIGHTENING TORQUES 1487(&+1,&$/ '$7$  &+$66,6 7,*+7(1,1* 72548(6Screw, combination instrument 1bNm (0.7bl

Page 59 - Jacking up rear of motorcycle

TECHNICAL DATA - CHASSIS TIGHTENING TORQUES 149Screw, front brake disc (690bSUPER-MOTO)M6 14bNm (10.3blbfbft) Loctite®243™Screw, footbrake cylinder M6

Page 60 - Fork/shock absorber

TECHNICAL DATA - CHASSIS TIGHTENING TORQUES 150Screw, front brake disc (690bSUPER-MOTObR)M8 30bNm (22.1blbfbft) Loctite®243™Screw, spring holder on si

Page 61 -  clockwise until they stop

TECHNICAL DATA - CHASSIS TIGHTENING TORQUES 151Screw, bottom shock absorber M10 45bNm (33.2blbfbft) Loctite®243™Screw, handlebar support M10 20bNm (14

Page 62

SUBSTANCES 15268%67$1&(6Super unleaded (ROZ 95 / RON 95 / PON 91)according toದ DINbENb228 (ROZ 95 / RON 95 / PON 91)Brake fluid DOT 5.1according

Page 63 - 100125-10

SUBSTANCES 153Hydraulic fluid (15)according toದ ISO VG (15)Specificationದ Use only hydraulic fluid that complies with the specified standards (see spe

Page 64 - 100126-10

SUBSTANCES 154Specificationದ Use only oils that comply with the specified standards (see specifications on the container) and that possesses the corre

Page 65 - Bleeding fork legs

AUXILIARY SUBSTANCES 155$8;,/,$5< 68%67$1&(6Chain cleanerSpecificationದ KTM recommends Motorex®products.SupplierMotorexದ Motorex®bChainbClean

Page 66 - Cleaning the chain

AUXILIARY SUBSTANCES 156Cleaning and polishing materials for metal, rubber and plasticSpecificationದ KTM recommends Motorex®products.SupplierMotorexದ

Page 67 - Checking the chain tension

STANDARDS 15767$1'$5'6JASObT903bMADifferent technical development directions required a new specification for 4-stroke motorcycles ದ the J

Page 68 - Adjusting chain tension

VIEW OF VEHICLE 14View of vehicle, rear right side100188-10

Page 69 - 100131-10

INDEX 158,1'(;AAntifreezechecking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106BBaggage ...

Page 70 - 100132-10

INDEX 159Conservation for winter operation ...134Coolantdraining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 71 - Checking chain wear

INDEX 160HHand brake lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20adjusting basic position . . . . . . . . . . . . . . . . .

Page 72 - Checking brake discs

INDEX 161after storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136Checks before putting into operation . . . . . . . . . . . . .

Page 73 - 100117-10

INDEX 162VView of vehiclefront left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12rear right side . . . . . . . . . . . . . .

Page 74 -  when the brake fluid

KTM-Sportmotorcycle AG5230 Mattighofen/Austriahttp://www.ktm.com11/2007 Photo Mitterbauer*3211244en*3211244en

Page 75

VIEW OF VEHICLE 151 Seat lock2 Light switch, headlight flasher switch, indicator switch, horn3 Filler cap4 Emergency OFF switch, electric starter butt

Page 76 - 100181-10

LOCATION OF SERIAL NUMBERS 16/2&$7,21 2) 6(5,$/ 180%(56Chassis number/type label500006-01The chassis numberb is stamped on the steering head

Page 77 - Brake linings

LOCATION OF SERIAL NUMBERS 17Engine number500001-01The engine numberb is stamped on the left side of the engine under the engine sprocket.Fork

Page 79 - 100138-10

LOCATION OF SERIAL NUMBERS 18Shock absorber part number100185-10The shock absorber part numberb is stamped on the top of the shock absorber above

Page 80

OPERATING ELEMENTS 1923(5$7,1* (/(0(176Clutch lever100113-10(690bSUPERMOTO)The clutch leverb is fitted on the left side of the handlebar.100114-1

Page 81 - Checking rear brake linings

OPERATING ELEMENTS 20Hand brake lever500018-01The hand brake leverb is located on the right side of the handlebar and operates the frontwheel brak

Page 82 - Removing front wheelbx

OPERATING ELEMENTS 21Headlight flasher switch500020-11The headlight flasher switchb is fitted on the left side of the handlebar.Possible states• H

Page 83 - Fitting front wheelbx

OPERATING ELEMENTS 22Horn500021-11The horn buttonb is fitted on the left side of the handlebar.Possible states• Horn buttonb in neutral position•

Page 84 - Removing rear wheelbx

OPERATING ELEMENTS 23Emergency OFF switch500022-10The emergency OFF switchb is fitted on the left side of the handlebar.Possible statesEmergency O

Page 85 - Fitting rear wheelbx

OPERATING ELEMENTS 24Combination instrument700116-01The combination instrument is attached in fromt of the handlebar.The combination instrument is

Page 86 - 100147-10

OPERATING ELEMENTS 25Combination instrument - tachometer100118-10The tachometerb displays the engine speed in revolutions per minute.The red mark

Page 87 - 100149-10

OPERATING ELEMENTS 26Battery warning lamp lights up ದbVoltage in electrical system too low.Combination instrument - Display700118-01When you switc

Page 88 - Tire condition checking

OPERATING ELEMENTS 27Combination instrument - speed display700114-01The speedb is displayed in kilometers per hourbkm/h or miles per hourbMph.

Page 89 - Checking tire air pressure

DEAR KTM CUSTOMER 1'($5 .70 &86720(5Congratulations on your decision to purchase a KTM motorcycle. You are now the owner of a state-of-the-ar

Page 90 - 100171-10

OPERATING ELEMENTS 28700120-01ದ Turn the ignition key to the positionb .ದ Press thebMODEbbutton several times until thebODO display mode is active.ದ K

Page 91 - Mounting the seat

OPERATING ELEMENTS 29700115-01ದ Turn the ignition key to the positionb .ದ Press thebMODEbbutton several times until thebODO display mode is active.ದ K

Page 92 - Reinstalling the fuel tank

OPERATING ELEMENTS 30700121-01ದ Turn the ignition key to the positionb .ದ Press thebMODEbbutton several times until thebTRIPb1 display mode is active.

Page 93 - Positioning the fuel tank

OPERATING ELEMENTS 31Combination instrument -bTRIPbF display700123-01When the fuel level reaches the reserve mark, the display automatically chang

Page 94 - Removing the batterybx

OPERATING ELEMENTS 32Opening filler cap500023-10ದ Lift the cover of the filler capb and insert the ignition key.ದ Turn the ignition key 90° count

Page 95 - Recharging the batterybx

OPERATING ELEMENTS 33Fuel taps100178-10The fuel tapsb are located on the left/right under the fuel tank.Possible states• Fuel supply closed ದbThe

Page 96

OPERATING ELEMENTS 34Seat lock100108-10The seat lockb is located to the right of the seat.You can lock it with the ignition key.OWNER'S

Page 97 - Changing the main fuse

OPERATING ELEMENTS 35Tool set500032-10The tool setb is located in the storage compartment under the seat.Passenger footrests500036-10The pass

Page 98 - 100152-10

OPERATING ELEMENTS 36Shift lever100110-10The shift leverb is mounted on the left side of the engine.100111-10The gear positions can be seen in th

Page 99 - ದ Open the fuse box coverb

OPERATING ELEMENTS 37Foot brake pedal100183-10The footbrake pedalb is located in front of the right footrest.The footbrake pedal operates the rea

Page 100 - 100154-10

DEAR KTM CUSTOMER 2© 2007 by KTM-Sportmotorcycle AG, Mattighofen AustriaAll rights reservedReproduction, even in part, is permitted only with the expr

Page 101 - 100155-10

GENERAL TIPS AND HINTS ON PUTTING INTO OPERATION 38*(1(5$/ 7,36 $1' +,176 213877,1* ,172 23(5$7,21Advice on first useDangerDanger of accident

Page 102 -  into the headlight housing

GENERAL TIPS AND HINTS ON PUTTING INTO OPERATION 39InfoWhen using your vehicle, remember that others may feel disturbed by excessive noise.ದ Make sure

Page 103 - Changing headlight bulb

GENERAL TIPS AND HINTS ON PUTTING INTO OPERATION 40ದ Avoid fully opening the throttle!Loading the vehicleWarningDanger of accidentsಘUnstable riding

Page 104 - Changing the parking lamp

GENERAL TIPS AND HINTS ON PUTTING INTO OPERATION 41WarningDanger of accidentsಘUnstable handling characteristics due to slipped baggage.ದ Check the way

Page 105 - Changing flasher bulb

RIDING INSTRUCTIONS 425,',1*,16758&7,216Checks before putting into operationInfoMake sure that the motorcycle is in a perfect technical c

Page 106 - Checking headlamp setting

RIDING INSTRUCTIONS 43StartingDangerDanger of poisoningಘExhaust gases are poisonous and can result in unconsciousness and/or death.ದ When running t

Page 107 - Adjusting the headlight range

RIDING INSTRUCTIONS 44100109-10ದ Turn the emergency OFF switch to thebpositionb .ದ Turn the ignition key to the positionb .After switching on the igni

Page 108 - Cooling system

RIDING INSTRUCTIONS 45Starting upದ Pull the clutch lever, engage 1st gear, release the clutch lever slowly and simultaneously open the throttle car

Page 109 - 100164-10

RIDING INSTRUCTIONS 46WarningDanger of accidentsಘReduced road grip with cold tires.ದ On every journey, take the first miles carefully at moderate spee

Page 110 - 100165-10

RIDING INSTRUCTIONS 47NoteEngine failureಘOverheating of engine.ದ If the coolant temperature warning lamp lights up, stop and switch off the engine. Al

Page 111 - Checking the coolant level

CONTENTS 3&217(176MEANS OF REPRESENTATION ... 6IMPORTANT NOTES...

Page 112 - Draining coolantbx

RIDING INSTRUCTIONS 48ದ For example, if the engine stalls at a junction, just pull the clutch and press the electricstarter button. You do not need to

Page 113 - . Remove the radiator cap

RIDING INSTRUCTIONS 49WarningDanger of accidentsಘLonger stopping distance due to higher overall weight.ದ Take the longer stopping distance into accoun

Page 114 -  and the bleeder screwb

RIDING INSTRUCTIONS 50ದ Always place the vehicle on a firm and even surface.NoteFire hazardಘSome components (engine, radiator and exhaust system) get

Page 115 - 100115-10

RIDING INSTRUCTIONS 51RefuelingDangerFire hazardಘFuel can easily catch fire.ದ Never fill up the vehicle near open flames or burning cigarettes, and

Page 116 -  with membraneb

RIDING INSTRUCTIONS 52100120-10ದ Switch off engine.ದ Open the filler cap. ( P. 32)ದ Fill the fuel tank with fuel up to measurementb.SpecificationMeas

Page 117 - 400192-10

GREASING AND SERVICE TABLE 53*5($6,1* $1' 6(59,&( 7$%/(Important maintenance work to be carried out by an authorized KTM workshop.K10N K5

Page 118 - 100195-10

GREASING AND SERVICE TABLE 54K10N K50A K100A J1A J2AAttachments Check the functioning of the electrical equipment. • • • • •Check screws and nuts for

Page 119 - Checking engine oil level

GREASING AND SERVICE TABLE 55K10N K50A K100A J1A J2AWheels Check the chain wear. ( P. 69) • • • • •Check rear sprocket / engine sprocket for tightness

Page 120 - Draining engine oilbx

MAINTENANCE WORK ON CHASSIS AND ENGINE 560$,17(1$1&( :25. 21 &+$66,6 $1' (1*,1(Jacking up front of motorcycleNoteDanger of damageಘDan

Page 121 - 700108-01

MAINTENANCE WORK ON CHASSIS AND ENGINE 57Jacking up rear of motorcycleNoteDanger of damageಘDanger of damage by the vehicle running away or falling

Page 122 - Removing the oil filterbx

CONTENTS 4Refueling... 51GREASING AND SERVICE TABLE ...

Page 123 - Cleaning oil screensbx

MAINTENANCE WORK ON CHASSIS AND ENGINE 58Fork/shock absorber100177-10The fork and the shock absorber offer many options of adapting the chassis to

Page 124 - 700110-01

MAINTENANCE WORK ON CHASSIS AND ENGINE 59ದ Turn back counterclockwise the number of clicks corresponding to the fork type.SpecificationCompression dam

Page 125 - Filling up with engine oilbx

MAINTENANCE WORK ON CHASSIS AND ENGINE 60ದ Turn back counterclockwise the number of clicks corresponding to the fork type.SpecificationRebound damping

Page 126 - Topping up engine oil

MAINTENANCE WORK ON CHASSIS AND ENGINE 61100125-10ದ Turn the adjusting screwb clockwise with a screwdriver until it stops.InfoDo not loosen nutb!ದ T

Page 127

MAINTENANCE WORK ON CHASSIS AND ENGINE 62100126-10ದ Turn the adjusting screwb clockwise with an open-ended spanner until it stops.InfoDo not loosen n

Page 128 - TROUBLESHOOTING 126

MAINTENANCE WORK ON CHASSIS AND ENGINE 63100127-10ದ Turn the adjusting screwb clockwise until it stops.ದ Turn back counterclockwise the number of cli

Page 129 - TROUBLESHOOTING 127

MAINTENANCE WORK ON CHASSIS AND ENGINE 64Checking chain dirtದ Check the chain for coarse dirt accumulation.» If the chain is very dirty:ದ Clean th

Page 130 - TROUBLESHOOTING 128

MAINTENANCE WORK ON CHASSIS AND ENGINE 65ದ After drying, apply chain spray.Onroad chain spray ( P. 155)Checking the chain tensionWarningDanger of

Page 131 - FLASHING CODE 129

MAINTENANCE WORK ON CHASSIS AND ENGINE 66100130-10ದ Lean the motorcycle on the side stand.ದ Shift gear to neutral.ದ Push the chain upwards near the ve

Page 132 - FLASHING CODE 130

MAINTENANCE WORK ON CHASSIS AND ENGINE 67100131-10ದ Lean the motorcycle on the side stand.ದ Shift gear to neutral.ದ Loosen nutb.ದ Loosen nutsb.ದ Adj

Page 133 - FLASHING CODE 131

CONTENTS 5Changing the parking lamp... 102Changing flasher bulb ...

Page 134 - CLEANING 132

MAINTENANCE WORK ON CHASSIS AND ENGINE 68Checking rear sprocket / engine sprocket for wear100132-10ದ Check rear sprocket / engine sprocket for wea

Page 135 - CLEANING 133

B1 2 3 16 17 18AMAINTENANCE WORK ON CHASSIS AND ENGINE 69Checking chain wear100133-10ದ Shift into neutral, pull the lower chain section with t

Page 136

MAINTENANCE WORK ON CHASSIS AND ENGINE 70Checking brake discsWarningDanger of accidentsಘReduced braking due to worn brake discs.ದ Worn brake discs

Page 137 - STORAGE 135

MAINTENANCE WORK ON CHASSIS AND ENGINE 71Adjusting basic position of handbrake lever100117-10ದ Adjust the basic setting of the handbrake lever to

Page 138 - STORAGE 136

MAINTENANCE WORK ON CHASSIS AND ENGINE 72100136-10(690bSUPERMOTO)ದ The brake fluid level must not fall below the center of the level viewerb when the

Page 139 - TECHNICAL DATA - ENGINE 137

MAINTENANCE WORK ON CHASSIS AND ENGINE 73WarningSkin irritationsಘBrake fluid can cause skin irritation on contact.ದ Avoid contact with skin and eyes,

Page 140 - TECHNICAL DATA - ENGINE 138

MAINTENANCE WORK ON CHASSIS AND ENGINE 74100180-10(690bSUPERMOTO)ದ Remove screwsb.ದ Remove the coverb with membraneb.ದ Top up brake fluid to levelb

Page 141

MAINTENANCE WORK ON CHASSIS AND ENGINE 75Brake liningsThe brake linings fitted by KTM were tested over long periods and ensure optimal braking pro

Page 142

MAINTENANCE WORK ON CHASSIS AND ENGINE 76100137-10ದ Check the brake linings for minimum thicknessb.» Minimum thicknessb: ุb1bmm (ุb0.04bin)If the mi

Page 143

MAINTENANCE WORK ON CHASSIS AND ENGINE 77Checking rear brake fluid levelWarningDanger of accidentsಘBrake system failure.ದ MINIf the brake fluid le

Page 144 - TECHNICAL DATA - CHASSIS 142

MEANS OF REPRESENTATION 60($162) 5(35(6(17$7,21Symbols usedThe symbols used are explained in the following.Indicates an expected reaction (e.g. of a

Page 145 - TECHNICAL DATA - CHASSIS 143

MAINTENANCE WORK ON CHASSIS AND ENGINE 78WarningSkin irritationsಘBrake fluid can cause skin irritation on contact.ದ Avoid contact with skin and eyes,

Page 146 - TECHNICAL DATA - CHASSIS 144

MAINTENANCE WORK ON CHASSIS AND ENGINE 79100176-10ದ Stand the vehicle upright.ದ Remove screw coverb with membraneb.ದ Top up the brake fluid tobMAX l

Page 147 - TECHNICAL DATA - FORK 145

MAINTENANCE WORK ON CHASSIS AND ENGINE 80100139-10ದ Check the brake linings for minimum thicknessb.» Minimum thicknessb: ุb1bmm (ุb0.04bin)If the mi

Page 148

MAINTENANCE WORK ON CHASSIS AND ENGINE 81100141-10ದ Loosed screwb and screwb.ದ Screw out screwb about 6 turns, press your hand on the screw to push

Page 149 - Static sag 27bmm (1.06bin)

MAINTENANCE WORK ON CHASSIS AND ENGINE 82ದ Position the spacing sleevesb. Mount and tighten screwsb.SpecificationScrew, front brake caliper M10x1.25

Page 150

MAINTENANCE WORK ON CHASSIS AND ENGINE 83100145-10ದ Pull the rear wheel and brake caliper supportb together to the rear until you can swingthe brake

Page 151

MAINTENANCE WORK ON CHASSIS AND ENGINE 84100146-10ದ Check parts for damage and wear. Replace damaged or worn parts.ದ Remove the bushingb. Clean and g

Page 152

MAINTENANCE WORK ON CHASSIS AND ENGINE 85Checking the rear hub rubber dampersbxInfoThe engine power is transmitted from the rear sprocket to the r

Page 153

MAINTENANCE WORK ON CHASSIS AND ENGINE 86Tire condition checkingWarningDanger of accidentsಘUncontrollable handling behavior caused by a flat tire.

Page 154 - SUBSTANCES 152

MAINTENANCE WORK ON CHASSIS AND ENGINE 87100172-10ದ Examine the tires for cuts, foreign bodies and other damage.ದ Check the depth of the tread.»InfoNo

Page 155 - SUBSTANCES 153

IMPORTANT NOTES 7,03257$17 127(6Use definitionKTM sport motorcycles are designed and constructed to meet the normal demands of regular road operation

Page 156 - SUBSTANCES 154

MAINTENANCE WORK ON CHASSIS AND ENGINE 88Checking spoke tension (690bSUPERMOTO)WarningDanger of accidentsಘUnstable riding behavior due to loose sp

Page 157 - AUXILIARY SUBSTANCES 155

MAINTENANCE WORK ON CHASSIS AND ENGINE 89Removing the seat100108-10ದ Insert the ignition key in the seat lockb and turn it 45° counterclockwise.ದ

Page 158 - AUXILIARY SUBSTANCES 156

MAINTENANCE WORK ON CHASSIS AND ENGINE 90Reinstalling the fuel tankದ Remove the seat. ( P. 89)100173-10ದ Remove screwb.InfoThe fuel lines do not

Page 159 - STANDARDS 157

MAINTENANCE WORK ON CHASSIS AND ENGINE 91Positioning the fuel tank100174-11ದ Remove the clothb from between the compensating tank and the spoiler

Page 160 - INDEX 158

MAINTENANCE WORK ON CHASSIS AND ENGINE 92Removing the batterybxWarningRisk of injuryಘBattery acid and battery gases cause serious cauterization.ದ

Page 161 - INDEX 159

MAINTENANCE WORK ON CHASSIS AND ENGINE 93Installing the batterybx100169-11ದ Push the battery from the right into the battery rack.InfoThe battery

Page 162 - INDEX 160

MAINTENANCE WORK ON CHASSIS AND ENGINE 94WarningEnvironmental hazardಘProblem materials cause environmental damage.ದ Dispose of oil, grease, filters, f

Page 163 - INDEX 161

MAINTENANCE WORK ON CHASSIS AND ENGINE 95100151-10ದ Connect the battery charger to the battery. Switch on the battery charger.Battery chargerb(5842907

Page 164 - INDEX 162

MAINTENANCE WORK ON CHASSIS AND ENGINE 96InfoThe main fuse protects all power-consuming components of the vehicle. It is located in the housing of the

Page 165 - *3211244en*

MAINTENANCE WORK ON CHASSIS AND ENGINE 97Changing fuses of individual power consumersInfoThe fuse box containing the fuses of individual power con

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