Ktm 85 SX User Manual

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KTM-Sportmotorcycle AG
A–5230 Mattighofen
www.ktm.at
KTM Group Partner
OWNER`S MANUAL
MANUALE D`USO
MANUEL D`UTILISATION
MANUAL DE INSTRUCCIONES
ART.NR: 3.211.37
85 SX
BEDIENUNGSANLEITUNG2005
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Summary of Contents

Page 1 - BEDIENUNGSANLEITUNG2005

KTM-Sportmotorcycle AG A–5230 Mattighofenwww.ktm.atKTM Group PartnerOWNER`S MANUALMANUALE D`USOMANUEL D`UTILISATIONMANUAL DE INSTRUCCIONESART.NR: 3.21

Page 2 - IMPORTANT »

ENGLISH9OPERATION INSTRUMENTS »Damping action during compression of shock absorberThe shock absorber on the models can synchronize the compressiondamp

Page 3 - INTRODUCTION »

ENGLISH10GENERAL TIPS AND WARNINGS FOR STARTING THE MOTORCYCLE »– HAVE YOUR YOUNGSTER WEAR PROPER PROTECTIVE GEARWHENEVER HE OR SHE RIDES THE MOTORCYC

Page 4

ENGLISH11DRIVING INSTRUCTIONS »What you should check before each startWhen you start off, the motorcycle must be in a perfect technical condition.For

Page 5

ENGLISH12DRIVING INSTRUCTIONS »Starting when the engine is cold1 Open fuel tap [1] .2 Put the gear in neutral3 Activate the cold-starting aid (choke

Page 6 - TABLE OF CONTENTS »

ENGLISH13DRIVING INSTRUCTIONS »40 mm– DRIVING A COLD ENGINE AT HIGH SPEED WILL REDUCE THELIFE OF THE ENGINE. WE RECOMMEND TO WARM THE ENGINEUP AT A ME

Page 7 - SERIAL NUMBER LOCATIONS »

ENGLISH14PERIODIC MAINTENANCE SCHEDULE »A CLEAN MOTORCYCLE CAN BE CHECKED MORE QUICKLY WHICH SAVES MONEY!1st service after10 hoursor1000 kilometersaft

Page 8

ENGLISH15PERIODIC MAINTENANCE SCHEDULE »IMPORTANT CHECKS AND MAINTENANCE TO BE CARRIED OUT BY THE RIDERBefore eachstartAfter everycleaningFor cross-co

Page 9

ENGLISH16MAINTENANCE WORK ON CHASSIS AND ENGINE »Checking and adjusting the steering head bearing *Check steering head bearing for play periodically.

Page 10 - OPERATION INSTRUMENTS »

ENGLISH17MAINTENANCE WORK ON CHASSIS AND ENGINE »Cleaning the dust sleeves of the telescopic forkThe dust-protection bellows [1] are to remove dust an

Page 11 - Running in

ENGLISH18MAINTENANCE WORK ON CHASSIS AND ENGINE »Basic suspension setup for the weight of the driverTo achieve maximum handling performance and to pre

Page 12 - DRIVING INSTRUCTIONS »

ENGLISH1IMPORTANT »Please insert the serial numbers of the motorcycle belowChassis numberEngine numberStamp of dealerAll information contained is with

Page 13

ENGLISH19MAINTENANCE WORK ON CHASSIS AND ENGINE »Overview of the shock absorber springsThe spring rate is written on the outside of the spring (e.g. 4

Page 14

ENGLISH20MAINTENANCE WORK ON CHASSIS AND ENGINE »0 mmAChecking chain tensionSupport the motorcycle on the center stand or side stand, respectively.Swi

Page 15

ENGLISH21MAINTENANCE WORK ON CHASSIS AND ENGINE »General information about KTM disc brakesBRAKE CALIPERS:If the front brake caliper is removed, the sc

Page 16

ENGLISH22MAINTENANCE WORK ON CHASSIS AND ENGINE »1235 mmmin.1 mm451Checking the brake fluid level/ refilling *The brake fluid reservoir is combined wi

Page 17 - Breather plug front fork

ENGLISH23MAINTENANCE WORK ON CHASSIS AND ENGINE »Changing basic position of the brake pedal *The basic setting of the foot brake pedal can be changed

Page 18 - THE FRONT BRAKE

ENGLISH24MAINTENANCE WORK ON CHASSIS AND ENGINE »Remove the safety device [1], knock out the guide pin [2] from the brake caliperwith a drift towards

Page 19

ENGLISH25MAINTENANCE WORK ON CHASSIS AND ENGINE »Dismounting and mounting the rear wheelJack the motorcycle up on its frame so that the rear wheel no

Page 20

ENGLISH26MAINTENANCE WORK ON CHASSIS AND ENGINE »Cleaning the air filter *The air filter must be cleaned prior to each race or whenever dust has accum

Page 21

ENGLISH27MAINTENANCE WORK ON CHASSIS AND ENGINE »Changing the original position of the clutch leverThe adjusting screw [1] can be used for individual

Page 22

ENGLISH28MAINTENANCE WORK ON CHASSIS AND ENGINE »Cooling systemThe water pump [1] in the engine keeps the cooling liquid in circulation. The cooling l

Page 23

ENGLISH2INTRODUCTION »Now you own a modern motorcycle that you and your youngster will certainly enjoy, provided that youservice and maintain it prope

Page 24

ENGLISH29MAINTENANCE WORK ON CHASSIS AND ENGINE »Idling range AOperation with closed throttle valve. This range is influenced by the positionof the a

Page 25

ENGLISH30MAINTENANCE WORK ON CHASSIS AND ENGINE »Draining the float chamber of the carburetorFollowing every wet-cleaning procedure, the float chamber

Page 26

ENGLISH31TROUBLE SHOOTING »TROUBLE CAUSE REMEDYEngine fails to start Operating errorFuel supply interruptedElectrode distance too greatPlug fouled by

Page 27

ENGLISH32TROUBLE SHOOTING »TROUBLE CAUSE REMEDYEngine has not enough power Reed paddles tensionless or damaged, surface of reed valvehousing damaged W

Page 28

ENGLISH33CLEANING »STORAGE »Clean your motorcycle regularly in order to keep its painted finish looking shiny and new.The best manner would be to use

Page 29

ENGLISH34TECHNICAL SPECIFICATIONS – CHASSIS »Frame Central chrome-moly-steel frameFork telescopic fork White Power 43 MXMAWheel travel front/rear 275

Page 30

ENGLISH35TECHNICAL SPECIFICATIONS - ENGINE »Engine CR-85Design Liquid cooled single cylinder two-stroke engine with reed valve intakeDisplacement 84.9

Page 31

ENGLISH36TECHNICAL SPECIFICATIONS - ENGINE »TIGHTENING TORQUES - ENGINEFlange bolts - cylinder-head M 6 10 NmNuts-cylinder base M 8 30 NmFlywheel coll

Page 32 - TROUBLE SHOOTING »

ENGLISH37CARBURETOR SETTING »VERGASERREGULIERUNGCARBURETOR SETTINGKEIHIN PWK 2885 SX 2005MEERESHÖHEALTIDUDETEMPERATURTEMPERATURE- 20°C bis -7°C-2°F

Page 33

HEAD WORD INDEX »ENGLISH38PageAdjusting free travel of the hand brake lever . . . . . . .21Adjusting the throttle cable . . . . . . . . . . . . . .

Page 34 - STORAGE »

ENGLISH3IMPORTANT WARRANTY AND GUARANTEE INFORMATION »KTM mini-sports motorcycles are designed and constructed to resist the usual wear and tear of no

Page 35 - HIGH SPEED)

KTM-Sportmotorcycle AG A–5230 Mattighofenwww.ktm.atKTM Group PartnerOWNER`S MANUALMANUALE D`USOMANUEL D`UTILISATIONMANUAL DE INSTRUCCIONESART.NR: 3.21

Page 36

ENGLISH4IMPORTANT INFORMATION FOR PARENTS ABOUT SAFE DRIVING »The 85 SX mini motorcycles are off-road motorcycles designed for one person only. They a

Page 37

ENGLISH5TABLE OF CONTENTS »PageIMPORTANT INFORMATION FOR PARENTS ABOUT SAFEDRIVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 38 - 85 SX 2005

ENGLISH6SERIAL NUMBER LOCATIONS »Chassis numberThe chassis number is stamped on the right side of the steering head tube.Enter this number in the fiel

Page 39 - HEAD WORD INDEX »

ENGLISH7OPERATION INSTRUMENTS »Filler capTo open it: turn filler cap counter-clockwise.To close it: put filler cap back on and tighten it by turning i

Page 40

ENGLISH8OPERATION INSTRUMENTS »KickstarterThe kickstarter is mounted on the right side of the engine. Its upper part canbe swivelled.Foot brake pedalT

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